LONE STAR CNC ROUTERS 4X8
Lone Star CNC Routers – Starting at $6,500
Our custom-built CNC wood routers start at $6,500 for a fully functional entry-level machine designed for serious woodworking and production applications.
Base Package Includes
- Heavy-duty steel frame
- High-efficiency NEMA motors
- USB-based motion controller
- 4-axis controller with LCD screen
- Heavy-duty spindle
- Basic spindle cooling system
- Z-axis automatic tool setter
- 12-month parts and labor warranty
Base Package Does Not Include
- Dust collection system
- Dust extraction hose
- Advanced cooling upgrades
Lone Star 4x8 Wood Router
Warranty
Every Lone Star 48 CNC Router includes a 12-month warranty on parts and labor, giving you confidence and support after your purchase.
The Lone Star 48 CNC Wood Router is a heavy-duty 4′ x 8′ CNC machine proudly designed and fabricated in San Antonio. Built for woodworking professionals, cabinet shops, and serious makers, this machine is engineered for accuracy, durability, and long-term reliability.
Constructed with a robust steel frame using 14-gauge steel, the Lone Star 48 is built to handle demanding production environments while maintaining excellent cutting precision. It features high-efficiency NEMA motors, a heavy-duty spindle, and high-control limit sensors for smooth and accurate performance.
The machine uses a USB-based motion controller board, eliminating many common software compatibility issues. No additional control software is required to operate the machine, making setup straightforward and dependable.
Included with Every Machine
- Full version of Vectric Aspire design software
- Dust collector and hose
- Water chiller for spindle cooling
- USB motion controller
- High-efficiency NEMA motors
- Heavy-duty spindle
- Limit and control sensors
- 12-month warranty on parts and labor
Built for Easy Maintenance
All components are selected for availability and serviceability. Replacement parts are standard and easy to source, minimizing downtime and simplifying maintenance.
Ideal Applications
- Cabinet making
- Sign production
- Furniture manufacturing
- Custom woodworking
- Engraving and carving
Additional Accessories / Attachments
Cnc router z Axis tool setting touch
A Z-axis tool setter touch plate (also called a tool touch-off sensor or automatic tool setter) is a device used to automatically measure the exact length of your cutting tool and set the machine’s Z zero position.
What It Does
When you place the tool setter on your CNC machine table and run the tool-setting routine:
- The spindle lowers the tool slowly toward the touch plate.
- As soon as the tool tip touches the sensor, the circuit closes.
- The controller records that exact position.
- The machine subtracts the known height of the touch plate.
- The correct Z-axis offset is automatically set.
This tells the CNC machine exactly where the tip of the tool is in relation to the material surface or machine bed.
Why It’s Important
Without a tool setter, you would need to manually lower the bit until it just touches the material, which takes more time and can be less accurate.
Using a tool setter provides:
- Faster setup times
- More accurate Z zero
- Consistent cutting depths
- Easier tool changes
- Reduced chance of crashing the bit into the material
4 axis cnc controller and lcd screen
The 4-axis CNC controller with LCD screen is the central control system of your CNC router. It receives commands from your design file and coordinates the movement of the machine along the X, Y, Z, and optional A axis.
What the Controller Does
The controller converts the toolpaths generated in software like Vectric Aspire into precise motion commands for the motors and spindle.
It controls:
- X Axis – Left and right movement
- Y Axis – Front and back movement
- Z Axis – Up and down movement
- A Axis – Rotary axis for turning cylindrical workpieces (optional)
LCD Screen Functions
The built-in LCD screen allows you to operate the machine directly from the controller without needing a dedicated computer connected during every job.
From the LCD screen, you can:
- Load and run G-code files
- Jog the machine manually
- Set work zero
- Monitor spindle speed and machine position
- Pause, resume, or stop a job
- Display alarms and error messages
Benefits of a Standalone Controller
- No need for a dedicated PC while cutting
- Reduces software compatibility problems
- Simple, user-friendly operation
- Reliable industrial performance
- Easy to troubleshoot and maintain.
Why It Matters
A quality controller is the “brain” of the CNC machine. It ensures every movement is accurate, coordinated, and repeatable, resulting in cleaner cuts and more dependable production.
The pneumatic hold-down press system
The pneumatic hold-down press system is an automated clamping device mounted to the CNC gantry that travels along the X and Y axes alongside the spindle. Powered by compressed air, it applies constant downward pressure to keep your material securely in place during machining.
What It Does
As the CNC router moves, the pneumatic press follows the spindle and continuously presses the sheet against the table surface. This prevents the material from lifting, shifting, or vibrating while cutting.
Unlike traditional clamping methods that require screws, nails, or manual clamps, the pneumatic hold-down system secures the workpiece automatically.
Benefits of the Pneumatic Press System
Faster Setup
- Load your material and start cutting without driving screws into the spoilboard.
- Reduce setup time significantly.
Better Cut Quality
- Keeps the material flat and stable.
- Minimizes chatter and vibration.
- Improves edge finish and dimensional accuracy.
Protects Your Material
- No screw holes or clamp marks.
- Ideal for finished panels and premium materials.
Safer Operation
- Eliminates the risk of the bit hitting screws or clamps.
- Reduces tool breakage and machine damage.
Less Waste
- Prevents movement that can ruin parts.
- Improves repeatability.
Ideal for Thin or Warped Sheets
- Helps flatten plywood, MDF, and plastics that may bow or lift during cutting.
Common Applications
- Cabinet parts
- Signs
- Furniture components
- Plastic sheets
- Aluminum composite panels
Air Requirements
The system operates using shop air from a standard air compressor.
Automatic Tool Changer (ATC)
How an ATC Works
The ATC allows the machine to switch between different tools during a job without operator intervention.
- The CNC finishes using the current bit.
- The spindle moves to the tool rack or carousel.
- The current tool is returned to its holder.
- The next tool is picked up automatically.
- The machine measures the new tool length if needed.
- Cutting resumes.
This process typically takes only a few seconds.
Benefits of an Automatic Tool Changer
Run Complex Jobs Automatically
Use multiple tools in one program, such as:
- Drill bits
- End mills
- V-bits
- Surfacing bits
Save Time
No need to stop the machine to manually loosen the collet and install another tool.
Improve Accuracy
Tool offsets are measured automatically, ensuring consistent cutting depth.
Increase Productivity
Run jobs unattended and reduce operator involvement.
Reduce Errors
Eliminates mistakes caused by installing the wrong tool or setting incorrect Z heights.